• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention relates to a method for profiling a running surface (4) of a laid rail (2) with a processing vehicle (34), in particular in the region of a switch (10), comprising contacting the running edge (6) or the inner side edge (7) a first Kopiertastelement (43) adjustable transversely to the rail (2) and processing of the running edge (6) and / or the running surface (5) of the rail (2) with a machining tool (40) coupled to the first copy key element (43) characterized in that temporarily either the outer side surface (8) of the rail (2) to be processed or a side surface (7 ', 8') of the parallel rail (2 ') with a second Kopiertastelement (45) or after adjustment of the first Kopiertastelements ( 43) with this the outer side surface (8) is keyed and the machining tool (40) - is coupled either to the second Kopiertastelement (45) and at the same time the coupling between the first Kopiertastelement (43) and Machining tool (40) is deactivated - or coupled to the displaced first Kopiertastelement (43).
    公开号:AT510566A4
    申请号:T1854/2010
    申请日:2010-11-11
    公开日:2012-05-15
    发明作者:
    申请人:Linsinger Maschinenbau Gmbh；
    IPC主号:
    专利说明:

    - 1 -
    The invention relates to a method according to claim 1 and a rail-guided processing vehicle according to claim Θ.
    Tracks laid in a track are naturally subject to wear caused mainly by the contact forces acting between the rails and the wheels of the rail vehicles moving thereon. The occurring, unwanted changes in the rail cross-section are regularly or occasionally subjected to a process for re-profiling to extend the life. The reprofiling takes place mainly with machining processes such as grinding, planing or milling, these machining processes are either performed on removed rails or can be done by means of rail-guided processing vehicles in the laid track.
    A method for reprofiling a rail is known, for example, from WO 02/06587 A1. Therein, a track-guided processing vehicle is disclosed with which the running surface of a rail, which essentially comprises the running surface and the running edge, is brought closer or closer to the desired profile by peripheral milling and, if necessary, by means of a grinding process. With such a method and such a processing vehicle, the desired profile of rails can be restored in a rational manner in a short time, but their use has been possible only on continuous track sections, while at track sections with interruptions of the rails, such as in the area of points and intersections Repro-filing is often done with hand-held processing tools or smaller special devices, whereby the reprofiling of tracks in the area of switches or crossings due to a high manual work share still cause longer blocking periods and thus longer-lasting disabilities of rail transport with high follow-up costs. N2010 / 18500
    The object of the invention is to provide a method for reprofiling or a processing vehicle with which a rational and defined reprofiling within a short time is also possible in the area of switches or track intersections.
    The object of the invention is achieved by a method having the features of claim 1. The inventive use of an additional, second Kopiertastelements or the adjustment of the first Kopiertastelements a generic processing vehicle can handle most of the rail sections at switches or crossings, whereby the proportion of manual and / or time-intensive machining for reprofiling rails significantly reduced in such track sections can be. By the second Kopiertastelement or the adjustability of the first Kopiertastelements also in rail sections in which a known from the prior art only provided with a first Kopiertastelement processing vehicle can not continue the processing, the tread can also be reprofiled, as this provides the necessary guidance and accurate positioning of the machining tool or the processing unit is also given here. It thus effectively takes place a change of the reference edge on a more suitable reference edge, which despite interruptions in the first reference edge of the processing operation can be continued.
    A method implementation according to claim 2 may be advantageous if other processing methods for reprofiling are better suited in certain sections of the track or the rails, such as in the immediate area of a heart or the like, or if, for example, before a machining job welds must be performed. Since the editing tools for transfer rides must be out of engagement with the rails anyway, no additional structural precautions are required.
    It is also advantageous to carry out the method according to claim 3, since in the region of a stock rail the probing by means of the first Kopiertastelements on the inside of the rail to be machined would not bring the necessary machining accuracy, as on the stock rail, the running edge has a recess for receiving the switch blade ,
    Furthermore, by the possibility of a position correction in the horizontal direction according to claim 4, a processing of special cross-sections done. N201Q / 18500 -3-
    An implementation of the method according to claim 5 can be used advantageously to be able to maintain a reference value for the positioning of the machining tool during the passage of the core, whereby the machining tool and the first Kopiertastelement are spent with less adjustment effort back into the engaged position on the rail after the heart can. The outside of the rail parallel thereto is therefore also well suited as a reference edge, as this is only subject to negligible wear.
    In carrying out the method according to claim 6 is advantageous that thereby the adjustable switch blades can be reprofiled in the course of a working trip. A switch blade raised in this way is preferably lowered back to the original level after reprofiling, but it is also possible that the lowering after machining takes place only partially.
    A high removal rate and thus a short processing time are achieved in carrying out the method according to claim 7.
    By carrying out the method according to claim 8, a high accuracy of the finished profile can be achieved, which is particularly advantageous for higher demands on smoothness. Furthermore, the grinding process according to claim 8 may also be subordinate to a re-profiling process according to claim 7, and in particular also carried out in one and the same working drive with a processing vehicle, which in turn can reduce the processing time for reprofiling a rail track in the area of switches and track intersections.
    The object of the invention is also achieved by a rail-guided processing vehicle according to claim 9, wherein such a processing vehicle for performing the method according to the invention for reprofiling is suitable and therefore also for the rational processing of Schienenoberfiächen or rail running surfaces in the area of points and track intersections is replaceable.
    The processing vehicle according to the invention is preferably designed according to claim 10, with a maximum width of 35 mm for the first and second Kopiertastelemente advantage, since this corresponds approximately to the maximum flange thickness, which may be hampered by no track installations or is available in normal tracks everywhere , N2010 / 18500 -4- ·· «» ·· * # · • · · * I · • · * * ·· ν ·
    An embodiment according to claim 11 is advantageous for the processing vehicle, since during transfer trips or deviating from the normal profile tracks thereby collisions of Kopiertasteiemente can be avoided with fixed obstacles. The distance to the rail is preferably at least 100 mm, preferably in the vertical direction.
    The execution of the processing vehicle according to claim 12 enables a chip-removing reprofiling of rails by milling, with a milling operation compared to a grinding process, a relatively large chip thickness can be removed and thereby can be dispensed with multiple grinding and driving the same rail section. The execution of the milling tool as a peripheral cutter allows particularly high removal rates and the peripheral milling can be equipped, for example, with indexable inserts, which can be easily replaced.
    To achieve high accuracies of the finished rail profile, it is advantageous if the processing vehicle according to claim 13 comprises a machining tool in the form of a grinding tool, wherein a design as a peripheral grinding wheel also allows a high removal rate.
    The grinding tool or the associated processing unit can be provided according to claim 14 in addition to a milling tool with the associated processing unit and is arranged in this case in the working direction of the processing vehicle after the milling tool and eliminates allfäliige after the milling process still existing profile deviations such as ripple , which results from the limited number of cutting edges of a milling tool. The successively arranged in the direction of travel processing units each comprise a previously described Kopiertastelement whose Antastposition can be changed or changed or a second Kopiertastelement by the probing position can be changed.
    In addition to a milling tool and / or a grinding tool, according to claim 15, a machining unit may comprise a machining tool in the form of a fluted wheel, which allows a further improvement in the surface quality of the re-benefited rail, since this has a higher flexibility than a rigid grinding wheel and thereby further improved surface quality can be achieved. N2010 / 18500 · + • ♦ • ················································································································································································································ * ee
    To improve the performance of a processing vehicle according to the invention can be arranged on both sides of a vertical longitudinal center plane of the processing vehicle and at the same time be engageable in engagement with both rails of a track rail according to claim 16 processing tools. Thus, both rails can be finished reprofiled in the area of a turnout or a track crossing in a working trip.
    The processing units are preferably adjustable according to claim 17 by means of CNC-controlled axes, whereby an accurate positioning of the processing tools is facilitated. The axes include suitable adjustment drives, such as servo motors. The adjustability is given by suitable guides at least in the vertical direction to bring the processing tools in engagement or disengaged from a rail, but it can also be an additional adjustability in the horizontal direction transversely to the rail longitudinal direction realized, in which case a control technology coupling Kopiertastelement and machining tool is given. Preferably, the horizontal adjustability is realized by a horizontal guide and a mechanical coupling of the processing unit to the respective Kopiertasteiement.
    An embodiment according to claim 18 is advantageous because the processing vehicle is not dependent on a towing vehicle through its own drive and thus is universally replaceable.
    The invention further comprises the use of the method according to the invention or of the processing vehicle according to the invention for reprofiling laid rails within a turnout or a track crossing, wherein in particular rail sections selected from a group comprising stock rails, switch points, intermediate rails, connecting rails and continuous Radlenkerschienen can be processed efficiently.
    For a better understanding of the invention, this will be explained in more detail with reference to the following figures.
    Each shows in a highly schematically simplified representation:
    1 shows a cross section through a rail head.
    Fig. 2 is a plan view of a simple switch with machinable rail sections; N2010 / 18500 -6-
    Fig. 3 is a plan view of a track crossing with machinable rail sections;
    4 shows a plan view of a processing vehicle according to the invention when reprofiling within a path;
    5 shows the reprofiling with inner copying by means of a first Kopiertastelements.
    FIG. 6 shows external profile reprofiling using a second copy-type master; FIG.
    7 shows the reprofiling with external copying by means of an adjusted first Kopiertastelements.
    8 shows the reprofiling with external copying by means of a second Kopiertastelements on the parallel rail.
    9 shows the reprofiling in the region of a switch tongue.
    By way of introduction, it should be noted that in the differently described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosures contained in the entire description can be mutatis mutandis to the same parts with the same reference numerals or component names. Also, the location information chosen in the description, such as top, bottom, side, etc. related to the immediately described and illustrated figure and are to be transferred to the new situation mutatis mutandis when a change in position. Furthermore, individual features or combinations of features from the different exemplary embodiments shown and described can also represent independent, inventive or inventive solutions. All statements on ranges of values in the description of the present invention should be understood to include any and all sub-ranges thereof, e.g. the indication 1 to 10 should be understood to include all sub-ranges, starting from the lower limit 1 and the upper limit 10, i. all subregions begin with a lower limit of 1 or greater and end at an upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1 or 5.5 to 10. N2010 / 18500
    Fig. 1 shows in cross section the profile of a rail head 1 of a rail 2, wherein the rail head 1 is supported by a rail web 3 and is fastened by means of a rail, not shown, to a threshold or other support or substrate. The part of the rail head 1 that can be touched by wheels of a rail vehicle is referred to in this context as a running surface 4, which is generally composed of the running surface 5 at the top of the rail head 1 and the running edge 6, the transition to the inner side surface 7, which faces the track center, is composed. On the tread 4 of laid rails 2 damage over time, such as corrosion, wear, cracks, Fahrflächenfehler such as corrugations, waves, Radschleuderstellen, pitting, cross profile changes such as flattening of the cambered ride surface, ridges, beads, etc. Damage is essentially Restrict to the outermost region of the tread 4 can be largely eliminated by reprofiling the rail 2, which removed by a machining process the worn or damaged rail profile on the surface of the rail 2 and the processed rail head 1 is as far as possible approximated to a desired profile ,
    The method according to the invention relates to the profiling or reprofiling of the running surface 4, wherein the machining can also extend beyond the running edge 6 beyond the inner side surface 7, and possibly also extend beyond the running surface 5 beyond the outer side surface 8.
    Fig. 2 shows a simplified plan view of a track 9 with a Weiche 10, with a straight line leading through the switch 10 main track 11 and a right-branching branch track 12. The switch 10 includes the tongue portion 13, the intermediate rail portion 14 and the core portion 15. Mit the method according to the invention or a processing vehicle according to the invention, it is possible to profile or reprofile the following items or rail sections of the switch 10: straight left stock rail 16, curved right stock rail 17, curved left tongue 18, right right tongue 19, straight left Intermediate rail 20, curved left intermediate rail 21, right right intermediate rail 22, curved right intermediate rail 23, straight left Radlenkerschiene 24, curved right Radlenkerschiene 25. Not processed is the immediate area of the heart piece 26, so the left wing rail 27, the right wing rail 28 and the Centerpiece 29. N2010 / 18500 -8- ··· ♦ »t ♦ * < ♦ · · I * ·
    In a left-hand version of a soft 10, the mentioned rail sections are arranged in mirror image and can also be reprofiled with the method according to the invention.
    In Fig. 3 is a simplified plan view of a Gteiskreuzung 30 is shown, which has similar components as a switch 10 and on the following by means of the method and a processing vehicle according to the invention following rail sections or individual parts can be reprofiled: the rail sections in the intermediate rail area 31 and the outer continuous Radlenkerschienen in the frog area 32. Not processed here are the wing rails and the frog point in the frog area 32 and the immediate area of the double centerpiece 33 with the knee braces and associated Radlenkem.
    On the function of enumerated rail sections and items or their interaction with the wheels of a rail vehicle is not discussed at this point, as these are familiar to the expert.
    4 shows, in a schematically simplified plan view, a processing vehicle 34 when carrying out the method according to the invention for profiling or reprofiling the rail tracks within a track 10. The processing vehicle 34 comprises a vehicle frame 35 which may be designed, for example, as a box or ladder frame or in another form. The vehicle frame 35 is exemplarily supported by two sets of wheels 36 on the rails 2 and 2 ', but of course more than two sets of wheels 36 are possible and they can also be stored in relation to the vehicle frame 35 movable bogies. By an optional drive motor 37 which acts on at least one wheelset 36, the processing vehicle 34 may also be designed to be self-propelled.
    For processing the rails 2,2 ', the processing vehicle 34 comprises at least one processing unit 38, wherein in the illustrated embodiment, three further processing units 38', 39 and 39 'are shown, and preferably the rails 2 and 2' in the direction of travel successively arranged processing units 38, 39 and 38 ', 39' are assigned.
    Each processing unit 38, 38 ', 39, 39' comprises a cutting machining tool 40 which is engageable with the rail 2, 2 'to be machined and connected to a driving device 41 driving in rotation, preferably in the form of an operating motor is. The machining tool can Ausfüfv ren a cutting with geometrically defined cutting edges or geometrically indefinite cutting. Weather is the machining tool 40 and the entire processing unit 38, 39, 38 ', 39'mit an adjusting 42 relative to the vehicle frame 35 adjustable, whereby the machining tool 40th also relative to the rail to be machined 2, 2 'is adjustable and thereby the profile produced by the machining tool 40 of the machined surface of the rail 2 is set in its position relative to the rail cross-section in the vertical and horizontal direction relative to the rail longitudinal direction.
    The adjustment arrangement comprises guides which permit an adjustability of the machining tool 40 at least in the horizontal direction transversely to the rail longitudinal direction and is coupled to the exact positioning of the machining tool 40 with a first contact element 43 which is to be machined on the running edge 6 or the inner side surface 7 Rail 2 can be touched. When reprofiling the rail profile by machining by means of the machining tool 40, the processing vehicle 34 is moved along the track 9, wherein the first contact element 43 along the running edge 6 and the inner side surface 7 is guided and thereby also the horizontal position of the machining tool 40 coupled therewith becomes. This use of the running edge 6 and / or the inner side surface 7 as a reference surface for the positioning of the machining tool 40 is also referred to as inner copying, which is already known from the prior art.
    The processing tool 40 or the entire processing unit 38, 39 is additionally adjustable in the vertical direction by means of the adjustment arrangement, whereby the processing tool 40 can be brought into engagement or out of engagement with the rail 2. / Vialog for horizontal positioning of the machining tool 40, the vertical positioning can be carried out by means of Kopiertastelementen, but not shown in Fig. 4. The first Kopiertastelement 43 is mechanically coupled to the associated processing tool 40, for example, by the Kopiertastelement 43 is disposed on a fixedly mounted on the processing unit 39 boom and in the horizontal direction transversely to the longitudinal direction of the rail 2 movable processing unit 39 toward the inner side surface. 7 the rail is pressed until the first Kopiertastelement 43 abuts the trailing edge 6 and the inner side surface 7 of the rail to be processed 2. If, for example, a curved rail 2 changes its distance from the median longitudinal plane 44, the processing will be interrupted. N2010 / 18500....... *. *. * · "! The tool 40 is guided in the same direction in the horizontal direction, whereby an even chip removal during processing of the rail 2 allows becomes.
    As an alternative to the described mechanical coupling of Kopiertastelement 43 and machining tool 40 may also be provided by means of a positioning control, in which the Kopiertastelement 43 is used as a probe and the machining tool 40 by means of a positioning according to the measured from the horizontal transverse to the rail longitudinal direction of the reference surface Approximately the inner side surface 7 - is tracked. While this machining of railroad tracks on conventional track sections has been successfully carried out for some time, the prior art machining vehicles in the area of turnouts 10 or track junctions 30 could not perform any machining because the rails used herein have specific cross-sectional shapes, such as jaw rails or tongue rails that do not allow precise positioning of the machining tool 40 with the conventional copy key members.
    According to the invention, the machining tool 40 can be coupled to a second copy key element 45, which can be touched to the outer side face 8 of the rail 2 to be machined. This additional second copy key 45 allows the copy key function of the first copy key 43 on the inner side surface 7 of a rail 2 to be deactivated in certain portions of the rail 2 and to be replaced by scanning by the second copy key 45 on the outer side surface 8 of a rail 2, which in this context can be called external copying.
    The transition from internal copying to external copying is preferably seamless, that is, the coupling of the machining tool 40 to the inner first Kopiertastelement 43 is released only when the coupling to the outer second Kopiertastelement 45 begins. However, during the movement of the processing vehicle 34, this change can also be carried out during a brief standstill.
    4 shows the processing vehicle 34 in a position in which the first processing unit 38 is in the region of the straight left intermediate rail 20 (see FIG. 2) and the horizontal positioning of the processing tool 40 by N2010 / 18500 -11-
    99 I • 99 * • 99 9 * 9 9 9 9 9 9 9 9 9 9 9 9 9 4 9 9 9 9 9 9 9 9 9 99 99 inside copying by means of the first copy-key element 43 In the area of the stock rail 16 (shown in FIG. 2), the horizontal positioning of the processing tool 40 is effected by coupling to the second copy-key element 45, since in this section of the rail 2 the stock rail 16 has a recess for receiving the switch blade 18 on the inner side surface 7 and therefore does not constitute a suitable reference surface for internal copying.
    Analogously, the right-hand processing unit 38 'in the region of the curved, right-hand stock rail 17 (see FIG. 2) is temporarily changed over from inner copying to outer copying.
    In the two rear processing units 39 for the left rail 2 and 39 'for the right rail 2' is also converted in the area of the stock rails 16 and 17 of inner copying on outer copying.
    In a processing vehicle 34 according to the invention with at least two processing units 38, 39 arranged one behind the other in the direction of travel, the front processing unit 38 is preferably designed as a milling unit and the processing tool 40 is designed as a milling tool 46 in this case. Such a milling tool 46 may in particular be formed as a peripheral milling cutter, which is provided on its outer periphery with cutting edges, which are advantageously formed of replaceable indexable inserts. A used milling tool 46 can approximate the profile of the rail head 4 to be achieved, for example, by using indexable inserts with straight cutting edges to form a profile profile approaching the polygonal straight section. In addition or as an alternative, it is also possible to provide indexable inserts with curved cutting edges, with which in particular the transition from the running surface 5 to the side surfaces 7 and 8, in particular the running edge 6, are processed. As a result, the maintenance and servicing of such a milling tool 46 essentially consist of a cost-effective and quickly feasible change of indexable inserts.
    The rear processing units 39, 39 'are preferably designed as grinding units which comprise processing tools 40 in the form of grinding tools 47. The grinding tools 47 can be activated in addition to or as an alternative to the milling tools 46, and a very high surface quality is achieved by grinding the rail sections to be machined. In particular, the combination of milling and subsequent grinding is a perfect complement to N2010 / 18500 -12- ·················································································. ···· 4 * Μ the milling process, a large part of the cutting work can be carried out in one machining run, ie in a short time, and in the same working run, the milled profile that is already close to the sol profile can be approximated even better to the soil profile with a single grinding process can and at the same time a very high surface quality of the finished rails 2,2 'can also be achieved in the area of points 10 and track junctions 30 within a short time.
    The grinding tools 47 can, as shown in FIG. 4, be formed with an approximately horizontal axis of rotation. It can also be provided with the use of pot-shaped grinding tools with approximately vertical axis of rotation. The grinding tools 47 may also be formed by abrasive belts or grindstones. In all the above-mentioned embodiments of grinding tools 47, they can be arranged such that the relative movement of the grinding tool 47 with respect to the rail longitudinal direction is made inclined by a small angle, whereby a favorable grinding result is achieved.
    In both described variants of the coupling between Kopiertastelement 43, 45 and processing tool 40, this may additionally be horizontally and / or vertically adjustable relative to the probed reference surface, so as to influence or correct the chip removal.
    In Fig. 5 the known from the prior art inner copying is schematically shown, in which a first Kopiertastelement 43 is touched on the inner side surface 7 of a rail to be processed 2 and is coupled in the horizontal direction transverse to the rail longitudinal direction with the machining tool 40. For simplicity, only with respect to the direction of travel 48, which can also be referred to as the working direction and with respect to the longitudinal center plane 44, the left-hand machining tool 40 and the coupled Kopiertastelement 43 shown. This internal copying is used for rail sections where the normal rail profile is present, ie not in the area of stock rails, tongue rails and frogs.
    6 shows the change from inner copying to outer copying according to the invention in that the machining tool 40 is coupled to a second copying key element 45 which is touched on the outer side surface 8 and is decoupled from the first copying key element 43. The decoupled state is indicated by dotted lines of the decoupled Kopiertastelements 43. N2010 / 18500 -13-
    The coupling of the machining tool 40 to Kopiertastelemente 43,45 is indicated by identical double arrows transverse to the rail longitudinal direction.
    This external copying takes place in rail sections in which the inner side surface 7 or the running edge 6 is not suitable for use as a reference surface, for example in the region of a tongue recess of a stock rail 16, 17 (see FIG. 2).
    Fig. 7 shows an alternative embodiment of the change from inner copying to outer copying according to the invention, in which the first Kopiertastelement 43 shown in Fig. 5, as shown in Fig. 7, adjusted to the outer side surface 8 of the rail to be processed 2 and is touched to this. For this adjustment, the coupling between the Kopiertastelement 43 and the machining tool 40 is temporarily released. If, for this change, the movement of the processing vehicle 34 is stopped, and unintentional horizontal displacement of the machining tool 40 is blocked by suitable means, a smooth transition between the inner side surface 7 and the outer side surface 8 can be made as a reference surface for the horizontal positioning of the machining tool 40. The application of this embodiment of the external copying is also, as in Fig. 6, given in jaw rails 16,17.
    A further embodiment of the method according to the invention consists in that, according to FIG. 8, the machining tool 40 is coupled to a second copy key element 45, which is touched to the parallel rail 2 ', preferably being touched on its outer side face 8'. The first Kopiertastelement 43 is decoupled again from the machining tool 40 in this phase. The decoupling may in particular also include a lifting of the Kopiertastelements 43 and 45, which collisions with other track components can be avoided.
    As an alternative to the illustration in FIG. 8, the second copy key element 45 can also be touched on the inner side surface 7 'of the parallel rail 2', and this can also be made dependent on which of the two side surfaces 7 ', 8' is better suited as a reference surface is. In general, the outer side surface 8 'of the parallel rail 2 will be better suited, since it is subject to less wear and has less damage.
    This copying of the parallel rail 2 'shown in Fig. 8 is used in the machining of rails 2 according to the invention within shafts 10 or track junctions 30 N201 (V18500 -14- where both the inner side surface 7 and the outer side surface 8 of FIG machining rail 2 is not suitable for the horizontal positioning of the machining tool 40, for example in the region of the core piece 26, 33, since here the rail track has interruptions and therefore no suitable reference surfaces are available 26 is not provided, in this area, the horizontal positioning of the machining tool 40 is advantageous, since it can be brought back into engagement with the rail 2 to be machined immediately after the core 26 already in the correct horizontal position.
    The guide of the machining tool 40 by means of a Kopiertastelements 43 and 45 is required because the movement of the processing vehicle 34 due to the required tolerances in the gauge of the rails 2, 2 'and the wheel spacing transversely to the rail longitudinal direction of these can not be performed exactly, but In general, there is the so-called sinusoidal run, which is caused by the slightly conical wheels of a rail vehicle 34 and a slightly undulating rolling movement of the rail vehicle 34 is effected.
    In the immediate area of the core piece 26, 33, the machining tool 40 is brought out of the Verstelianordnung 42 or a positioning, about in the form of CNC axes in the vertical direction out of engagement with the rail 2 and takes place in the region of the heart piece 26, 33 no processing but the horizontal position of the machining tool 40 is dictated by the second rail 2 '.
    Fig. 9 shows in section along the line IX-IX in Fig. 4, the reprofiling of a running surface 4 at a turn on a branch track 12 of FIG. 2. The left rail 2 is in this area from the left straight stock rail 16 and the left bent tongue rail 18 together and the switch 10 is set so that the left curved tongue rail 18 abuts the left straight stock rail 16, whereby the processing vehicle 39 is guided by the wheel flanges of the wheels on the branch track 12. The horizontal positioning of the machining tool 40 is effected by means of a first Kopiertastelementes 43 which rests against the inner side surface 7 of the tongue rail 18.
    When reprofiling the trunk track 11, ie when the switch blade has been removed, the running surface 4 is reprofiled only on the straight left stock rail 16, wherein the tongue recess 49 on the inner side surface 7 of the stock rail 16 is the reference surface for inside copying disturbs and therefore as shown in dashed lines, in this case a change to the external copying, either by means of a second Kopiertastelements 45 on the outer side surface 8 of the stock rail 16 or by adjusting the first Kopiertastelements 43 to this side surface. 8
    Advantageously, before reprofiling the switch tongue 18 or 19, this approximately raised to the level of the running surface 4 of the associated stock rail 16,17, whereby the stronger wear of the switch blade 18,19 is compensated and this is provided with a new profile.
    The second Kopiertastelement 45 is seen in the rail longitudinal direction preferably approximately at the same position as the first Kopiertastelement 43, or retains the first Kopiertastelement 43 in its adjustment from the inner side surface 7 to the outer side surface 8 its position in the rail longitudinal direction.
    In Fig. 9, the raised level of the switch blade 18 is shown in solid lines, while in dashed lines the original, lower level is shown. This raising of the level of the running surface 4 of the switch tongue 18 can take place, for example, by providing it in the tongue region 13 with a relining 50 whose thickness increases in the direction of the tongue tip. The Kopiertastelemente 43,45 have in the horizontal direction transverse to the rail 2 has a width 51, which is preferably at most 35 mm, making them narrower than the maximum allowable width or thickness of a Radkranzes and thereby collisions with Gieiseinbauten all types are avoided.
    The exemplary embodiments show possible embodiments of the method or processing vehicle 34 according to the invention, it being noted at this point that the invention is not limited to the specifically illustrated embodiments of the same, but rather various combinations of the individual embodiments are possible with each other and this variation possibility due to the teaching to technical action by objective invention in the skill of those working in this technical field expert. So there are all conceivable variants, which are possible by combinations of individual details of the illustrated and described embodiments, a separate protection accessible, possibly by making divisional applications. N2010 / 18500 -16-
    For the sake of order, it should finally be pointed out that, for a better understanding of the structure of the processing vehicle 34, this or its components have been shown partially unevenly and / or enlarged and / or reduced in size.
    The task underlying the independent inventive solutions can be taken from the description.
    Above all, the individual in Figs. 4; 5,6, 7, 8, 9 embodiments form the subject of independent solutions according to the invention. The relevant objects and solutions according to the invention can be found in the detailed descriptions of these figures. N2010 / 18500
    Reference numeral 41 Drive device 42 Adjusting arrangement 1 Rail head 2 Rail 3 Rail web 4 Running surface 5 Driving surface 43 First copy key 44 Longitudinal middle plane 45 Second copy key 6 Driving edge 7 Inner side surface 8 Outer side surface Θ Track 10 Turnout 46 Milling tool 47 Abrasive tool 48 Direction of travel 49 Tongue recess 50 Underfeed 11 Main track 51 Width 12 Branch track 13 Tongue area 14 Intermediate rail area 15 Core area 16 Straight left cheek bar 17 Curved right cheek bar 18 Curved left hand tongue 19 Straight right hand tongue 20 Straight left hand intermediate rail 21 bent. left intermediate rail 22 straight right intermediate rail 23 bent. right intermediate rail 24 straight left Radlenkerschiene 25 bent. Right-hand wishbone rail 26 Center piece 27 Left flight bus 28 Right wing rail 29 Center point 30 Track crossing 31 Intermediate rail area 32 Core area 33 Double center piece 34 Processing vehicle 35 Vehicle frame 36 Wheelset 37 Drive motor 38 Processing unit 39 Processing unit 40 Processing tool N2010 / 18500
    权利要求:
    Claims (19)
    [1]
    1. A method for profiling a running surface (4) comprising at least the running edge (6) and the running surface (5) of a rail (2) laid in the track (9), in particular in the area of a track (10) or a track crossing ( 30), comprising - driving a track (9) with a processing vehicle (34), - side of the driving edge (6) or the track center facing inner side surface (7) of the rail to be machined (2) with a transverse at least in the horizontal direction to the rail (2) adjustable on the processing vehicle (34) mounted first Kopiertastelement (43) and - editing the running edge (6) and / or the running surface (5) of the rail (2) with an adjustable and at least in the horizontal direction to the first Kopiertastelement (43) coupled processing unit (39) with a rotationally driven machining tool (40), characterized in that - during the working drive of the processing vehicle (34) i n certain subsections (13, 15, 32) of the track (9) temporarily either the outer side surface (8) of the rail (2) to be machined or a side surface (7 ', 8'), in particular an outer side surface (8 '), the parallel rail (2 ') of the moving track (9) with a second Kopiertastelement (45) or after adjustment of the first Kopierlastelements (43) with this the outer side surface (8) is keyed - and in these sections (13,15, 32) the machining tool (40) in the horizontal direction - either coupled to the second Kopiertastelement (45) and at the same time the coupling between the first Kopiertastelement (43) and Bearbertungswerkzeug (40) is temporarily deactivated - or coupled to the displaced first Kopiertastelement (43) becomes.
    [2]
    -2-


    2. The method according to claim 1, characterized in that in certain subsections (15), in particular in the immediate region of a heart piece (26), the machining tool (40) out of engagement with the rail to be profiled (2) is adjusted. N2010 / 16500 • t

    [3]
    3. The method according to claim 1 or 2, characterized in that to Be a jaw rail section (16, 17) temporarily the second Kopiertastelement (45) or the first Kopiertastelement (43) to the outer side surface (8) of the processed stock rail (16 , 17) and is coupled to the machining tool (40).
    [4]
    -4-
    4. The method according to claim 1 or 2, characterized in that for processing a jaw rail portion (16,17) temporarily the second Kopiertastelement (45) on the outer side surface (8 ') of the parallel rail (2 *) is touched and to the Machining tool (40) is coupled, wherein between the second Kopiertastelement (45) and machining tool (40) can be carried out a position correction in the horizontal direction.
    [5]
    5. The method according to any one of the preceding claims, characterized in that when editing a core portion (15) in the immediate region of the core (26) temporarily the second Kopiertastelement (45) to the outer side surface (8 ') of the parallel rail (2'; ) and is coupled to the machining tool (40) and the machining tool (40) and the first Kopiertastelement (43) out of contact engagement with the rail (2) is brought.
    [6]
    6. The method according to any one of the preceding claims, characterized in that a driven and to be processed switch blade (18,19) before processing to the stock rail (16,17) is applied and the running surface (4) of the switch blade (18,19) approximately to the level of the running surface (4) of the stock rail (16,17), in particular by means of a relining (50) is raised.
    [7]
    7. The method according to any one of the preceding claims, characterized in that the profiling includes a milling operation, in particular a peripheral milling.
    [8]
    8. The method according to any one of the preceding claims, characterized in that the profiling comprises a grinding operation, in particular a circumferential grinding in the same work cycle. N 2010/18500

    ···· Φ · -3-
    [9]
    9. rail-guided processing vehicle (34) for profiling a running surface (4) comprising at least the running edge (6) and the running surface (5) of a rail (2) laid in a track, in particular in the region of a track (10) or a track crossing (30) , comprising a vehicle frame (35), a first Kopiertastelement (43) for at least in the horizontal direction transversely to the rail (2) relative to the vehicle frame (35) adjustably mounted and with the rail (2) in contact for contacting a driving edge (6) on the inner side surface (7) of the rail (2) to be processed, at least one machining unit (39) arranged on the vehicle frame (35) with a machining tool (40), a drive device (41) driving the machining tool (40), an adjustment arrangement (42) for adjusting the machining tool (40) or the processing unit (39) relative to the vehicle frame (35), wherein the machining tool (40) zumin at least in the horizontal direction to the first Kopiertastelement (43) is coupled, characterized in that a second Kopiertastelement (45,45 ') is formed, which on the outer side surface (8) of the rail to be machined (2) and / or a side surface (7 ', 8'), in particular an outer side (8 '), the parallel rail (2') is adjustable and to the machining tool (40) Koppeibar or that the first Kopiertastelement (43) to the outer side surface (8 ) of the rail to be machined (2) is adjustable.
    [10]
    10. processing vehicle (34) according to claim 9, characterized in that the Kopiertastelemente (43,45) has a lateral width (51) of max. 35 mm.
    [11]
    11. processing vehicle (34) according to claim 9 or 10, characterized in that the Kopiertastelemente (43,44) are completely adjustable from the vicinity of the rail (2).
    [12]
    12. processing vehicle (34) according to one of claims 9 to 11, characterized in that at least one machining tool (40) by a milling tool (46), in particular a peripheral milling cutter is formed.
    [13]
    13. Processing vehicle (34) according to any one of claims 9 to 12, characterized in that at least one machining tool (40) by a grinding tool (47), in particular a peripheral grinding wheel is formed. N2010 / 18500 * »» · · * ··



    [14]
    14. Processing vehicle (34) according to one of claims 9 to 13, characterized in that in the direction of travel behind each other at least two Bearbeitungsag-gregate (38, 39) are arranged with respectively associated first and second Kopiertastelementen (43, 45), wherein the front processing unit (38) comprises a milling tool (46) and the rear processing unit (39) comprises a grinding tool (47)
    [15]
    15. Processing vehicle (34) according to claim 14, characterized in that a processing unit (38, 39) comprises a machining tool in the form of a flapper disk.
    [16]
    16. processing vehicle (34) according to any one of claims 9 to 15, characterized in that the processing tools (40) on both sides of a vertical longitudinal center plane (44) of the processing vehicle (34) are arranged and at the same time in engagement with both rails (2, 2 ') a railroad track are brought.
    [17]
    17. processing vehicle (34) according to any one of claims 9 to 16, characterized in that the processing units (38, 39) are adjustable by means of CNC-controlled axes.
    [18]
    18. Processing vehicle (34) according to one of claims 9 to 17, characterized in that the processing vehicle (34) comprises a traction drive (37).
    [19]
    19. Use of the method according to one of claims 1 to 8 and / or a processing vehicle (34) according to one of claims 9 to 18 for profiling laid rails (2, 2 *) within a track (10) or a track crossing (30), in particular of rail sections selected from a group comprising rail tracks (16, 17), switch rails (18, 19), intermediate rails (20, 21, 22, 23), connecting rails and continuous wheel guide rails. Linsinger Maschinenbau Gesellschaft m.b.H. by

    Lawyers Bwger & Partner Attorney at Law N20KV18500
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    同族专利:
    公开号 | 公开日
    AU2011326320B2|2016-03-03|
    KR20140022775A|2014-02-25|
    EP2638209B1|2015-03-04|
    KR102041490B1|2019-11-06|
    US9416498B2|2016-08-16|
    CN103314159B|2015-06-24|
    AT510566B1|2012-05-15|
    JP6087831B2|2017-03-01|
    CN103314159A|2013-09-18|
    AU2011326320A1|2013-06-06|
    US20130318762A1|2013-12-05|
    PL2638209T3|2015-08-31|
    JP2013542351A|2013-11-21|
    WO2012061864A1|2012-05-18|
    EP2638209A1|2013-09-18|
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    US9822492B2|2012-09-12|2017-11-21|Vossloh Mfl Rail Milling Gmbh|Method and device for lateral copying of a rail|AT368220B|1979-08-14|1982-09-27|Plasser Bahnbaumasch Franz|MACHINE FOR MACHINING THE RAIL HEAD SURFACE OF AN INSTALLED TRACK|
    AT369810B|1979-08-14|1983-02-10|Plasser Bahnbaumasch Franz|TRACKABLE PLANING MACHINE WITH PLANING TOOL|
    AT368219B|1980-01-17|1982-09-27|Plasser Bahnbaumasch Franz|METHOD FOR REMOVING IRREGULARITIES ON THE RAIL HEAD SURFACE OF LAYED TRACKS|
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    AT66030T|1987-11-07|1991-08-15|Scheuchzer Fils Auguste|GRINDING MACHINE FOR REPROFILING RAIL HEADS.|
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    FR2700562A1|1993-01-15|1994-07-22|Fassetta Cie Entr Frederic|Railway track rail surface cleaner, designed to remove rust and other deposits|
    AT410951B|2000-07-17|2003-09-25|Linsinger Maschinenbau Gmbh|METHOD FOR REPROFILING AT LEAST THE TRAVEL MIRROR OF A RAIL AND DEVICE THEREFOR|
    AT410952B|2000-12-06|2003-09-25|Linsinger Maschinenbau Gmbh|DRIVEN DEVICE FOR DISCONTINUING EDGE OF RAILS|
    EP1597436B1|2003-02-12|2009-04-15|Robel Bahnbaumaschinen GmbH|Machine and method for machining rails|
    DE102005044786A1|2005-09-20|2007-03-29|Robel Bahnbaumaschinen Gmbh|Apparatus for reprofiling a rail of a track and method|
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    法律状态:
    优先权:
    申请号 | 申请日 | 专利标题
    ATA1854/2010A|AT510566B1|2010-11-11|2010-11-11|METHOD FOR PROFILING A LAYERED RAIL AND MACHINING VEHICLE|ATA1854/2010A| AT510566B1|2010-11-11|2010-11-11|METHOD FOR PROFILING A LAYERED RAIL AND MACHINING VEHICLE|
    AU2011326320A| AU2011326320B2|2010-11-11|2011-11-11|Method for profiling a laid rail and processing vehicle|
    PCT/AT2011/050028| WO2012061864A1|2010-11-11|2011-11-11|Method for profiling a laid rail and processing vehicle|
    KR1020137015024A| KR102041490B1|2010-11-11|2011-11-11|Method for profiling a laid rail and processing vehicle|
    CN201180062769.0A| CN103314159B|2010-11-11|2011-11-11|Method for profiling laid rail and processing vehicle|
    EP11810541.0A| EP2638209B1|2010-11-11|2011-11-11|Method for profiling a laid rail and processing vehicle|
    US13/884,434| US9416498B2|2010-11-11|2011-11-11|Method for profiling a laid rail and processing vehicle|
    PL11810541T| PL2638209T3|2010-11-11|2011-11-11|Method for profiling a laid rail and processing vehicle|
    JP2013538001A| JP6087831B2|2010-11-11|2011-11-11|Laying rail profiling method and work vehicle|
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